Facility Planning for Surface Treatment Systems: Efficient Solutions for Your Needs

The planning of plants for electroplating, anodizing, cleaning, passivating, coating, powder coating, KTL-coating, and the associated systems for fresh and wastewater treatment is crucial to companies which want to optimize their surface finishing processes. Our extensive expertise and comprehensive know-how in the field of industrial surface technology enable professional solutions for tailored facility planning. Here you will learn more about our services, who benefit from our facility planning, and how the planning process works in detail.

CUSTOMIZED SERVICES FOR YOUR SURFACE TREATMENT FACILITY: FROM PLANNING TO IMPLEMENTATION

Our experienced team of engineers and surface technology experts assists you with the comprehensive planning of your new or modified plant facility. From conception and layout design to selecting the right partners for facility technology and process chemistry, we guide you step by step to ensure that your surface technology plant operates efficiently, cost-effectively, and meets your requirements. Individual facility planning can help you save time and resources while ensuring high-quality surface finishes.

WHO BENEFITS FROM OUR FACILITY PLANNING?

Our facility planning services are designed for companies operating in various industrial sectors that use surface technology processes as part of their production process or operate as contract finishers. These include among others the automotive industry, the fastening technology sector, the aerospace industry, as well as manufacturers of household appliances and fixtures. Whether you want to optimize an existing facility, build a new one, or plan an expansion, we offer customized solutions for facilities of all sizes and a wide variety of processes. Benefit from our extensive knowledge gained from over 200 completed projects in industrial surface technology.

IMPORTANCE OF PROFESSIONAL PLANNING FOR SURFACE TREATMENT FACILITIES: EFFICIENCY, QUALITY, AND COST CONTROL

A professional planning of your surface technology facility offers numerous advantages. Individually configured special installations require careful selection of facility technology and optimized? processes. This saves you time and resources, ensures high-quality standards of your surfaces, and minimizes risks and costs. Through a precise analysis of requirements and an accurate calculation of the required capacities, future bottlenecks and unnecessary investments can be avoided. Our experts also consider environmental and energy aspects and support you in choosing environmentally friendly, energy-efficient processes to achieve your sustainability goals. Well-planned facilities enable smooth production processes, efficient resource utilization, and optimal use of your capacities. A well-planned system enables a smooth production process, efficient use of resources and optimal utilization of your capacities.

We are your partner in facility planning of surface technology facilities. With our expertise from over 200 completed projects, we support you in planning, commissioning, and training your staff for smooth operation. Get expert advice now at +49 (0)7171 10408-0.

OUR PLANNING PROCESS IN DETAIL

Our planning process includes several steps to ensure that your facility is optimally designed and implemented:

Requirements Analysis

We start with a detailed analysis of your requirements and goals. We take into account your required production capacities, the type of parts to be processed, the desired surface properties, environmental and energy aspects, as well as other relevant factors. Based on this information, we develop a tailored concept for your facility that takes all relevant technical and economic aspects into account

Concept and Layout Design

Based on the requirements, we create a concept and design the layout of your facility. We consider the optimal flow of processes, space requirements for machinery and equipment, occupational safety and ergonomic requirements, and the efficient use of available space. We take current needs in account as well as potential future expansions to ensure long-term investment security

Selection of Plant Equipment and Partners

Upon completion of the layout design, the next step is to select the appropriate plant equipment and optimal processes. We provide comprehensive guidance in choosing the right equipment and protocols that meet your requirements while ensuring the highest quality and efficiency. We also consider aspects of energy efficiency and environmental compatibility.

Preparation of Technical Specifications and Tender Documents

We prepare detailed technical specifications and tender documents to support the procurement process. This allows for a transparent and fair selection of suppliers and service providers.

Project Management and Implementation

We take over project management responsibilities and support you throughout the project by coordinating and monitoring delivery and assembly. We coordinate all involved parties, monitor progress, control quality, and ensure timely completion.

Commissioning, Training, and Facility Acceptance

After installation, we assist you in commissioning the facility and provide training for your employees to ensure smooth operation.

Our range of services also includes the acceptance tests required in the various project phases, especially:

Design acceptance
Pre-acceptance at the supplier
Acceptance after assembly and commissioning
Final acceptance

Support after Commissioning

We will continue to be at your side as a partner even after commissioning and will offer our support at various levels, for example in process optimization and modifications to improve efficiency.

MAXIMIZE YOUR SUCCESS WITH AN OPTIMALLY PLANNED SURFACE TECHNOLOGY FACILITY

Factory and plant planning is a complex process that requires in-depth knowledge and extensive experience. With our expertise, we assist companies from various industrial sectors in optimizing their surface finishing processes and ensuring efficient production workflows. Through professional planning, you benefit from increased productivity, cost savings, and ultimately top-quality finished surfaces. Contact us today, together we will design a facility tailored to your needs and maximize your success.

FREQUENTLY ASKED QUESTIONS ABOUT PLANNING A SURFACE TECHNOLOGY FACILITY

What lead time is required for planning a surface technology facility?

The lead time for planning surface technology facilities such as electroplating-, anodizing-, cleaning-, passivation- systems, as well as coating-, powder coating-, KTL-coating systems, and the associated fresh and wastewater systems varies depending on the complexity and scope of the project.

In general, you should allocate several months to years to conduct thorough planning and coordination and to navigate the necessary approval processes. The timing of the environmental permitting process is particularly relevant for the planning of a surface technology facility. For instance, if the electroplating system has an effective bath volume greater than 30 m3, an emission control permit is required, which often takes 9-12 months to obtain.

How much does it cost to plan a surface technology facility?

The costs of planning depend on various factors, including the size and scope of the facility and the desired equipment. We would be happy to provide you with a quote that is tailored to your specific requirements.

Do you also provide training for operating personnel?

Yes, we offer training for operating personnel to ensure the smooth and efficient commissioning and operation of your surface technology facility. Our experts provide the necessary knowledge regarding operation, maintenance, and compliance with safety standards.

How can I ensure that my surface finishing process complies with relevant industry standards and environmental regulations?

Our experts are familiar with current standards and regulations and can ensure that your surface finishing process meets these requirements. This may include the correct selection of materials, the application of appropriate procedures, and the implementation of controlling mechanisms. We always address our customers and their concerns individually, developing tailored solutions for all requirements and objectives.

Do you want to save on costs and resources, do you plan new surface technology facilities or want to retrofit existing ones? We support you throughout the entire planning process. Request a free consultation now at +49 (0)7171 10408-0.